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OPTIMIZING PRODUCTIVITY AND SAFETY: SEDAMYL CHOOSES VELP'S NDA 702 FOR NITROGEN ANALYSIS

11/07/2024

The Dumas combustion method is crucial for Sedamyl, as it evaluates Nitrogen and protein content in raw materials and finished products, monitors production for protein loss, and verifies NIR result accuracy.
Founded in the 1950s, Sedamyl has evolved into a leading manufacturer of starches, sweeteners, proteins, and alcohol, serving diverse industries such as food and beverage, paper and corrugated, green chemistry, and animal feed. Recognized for its high-quality grain-neutral alcohol, Sedamyl is a trusted partner to major spirits companies, and it is committed to innovation and customer satisfaction. Partnering with VELP has been pivotal in achieving these goals.
OPTIMIZING PRODUCTIVITY AND SAFETY: SEDAMYL CHOOSES VELP'S NDA 702 FOR NITROGEN ANALYSIS

Business Challenge: Enhancing Productivity and Safety in Nitrogen Analysis

Operating across two distinct facilities, Sedamyl faces the intricate challenge of maintaining rigorous quality standards while optimizing nitrogen and protein analysis efficiency. The conventional Kjeldahl method is the established norm for assessing nitrogen and protein levels in raw materials and finished products at its primary site in Italy. However, operational constraints at the smaller Selby facility in the UK necessitate a shift to the Dumas method, prioritizing safety and productivity.

This dual approach to nitrogen analysis presents Sedamyl with several critical challenges:

 Diverse Analytical Needs: balancing the requirements of two distinct facilities, each with its own analytical methodologies and operational dynamics, poses a significant logistical challenge for Sedamyl.

➤  Efficiency vs. Safety: while the Kjeldahl method offers robustness and familiarity, its time-intensive nature conflicts with the Selby facility's need for a faster, safer alternative due to limited resources and personnel.

➤  Quality Assurance: ensuring a consistent and accurate assessment of nitrogen and protein content across all production stages is paramount to maintaining Sedamyl's reputation for high-quality products.

 Regulatory Compliance: adhering to stringent industry regulations and standards, particularly in food and beverage production, adds a layer of complexity to Sedamyl's analytical processes.

Navigating these challenges requires innovative solutions that not only enhance operational efficiency but also uphold Sedamyl's unwavering commitment to product quality and safety.

Solution: VELP NDA 702 Dumas Nitrogen Analyzer

To meet these challenges, Sedamyl UK adopted the VELP NDA 702 in 2018, supported by VELP's analytical expertise.
 

"Before choosing the instrument, we carefully considered our analytical methods options. While the Kjeldahl, is widely used by our colleagues in Italy, we found it unsuitable for our smaller lab due to its time-consuming nature. With only seven lab operators, we needed a faster, safer alternative that complied with regulations and avoided hazardous chemicals. After much consideration, we decided to adopt the Dumas analytical method. Then the laboratory manager in Italy introduced to us VELP Scientifica, about a decade ago. From the moment we first saw the NDA 702 at work, we fell in love with it."

Manuela Pipitone, Sedamyl UK Lab Quality Manager
 
 
OPTIMIZING PRODUCTIVITY AND SAFETY: SEDAMYL CHOOSES VELP'S NDA 702 FOR NITROGEN ANALYSIS


Sedamyl focused on key drivers to enhance its nitrogen analysis capabilities:

➤ Enhanced Productivity: the NDA 702 delivers nitrogen and protein content results in just 3-4 minutes, significantly reducing analysis time and increasing lab throughput.

➤ Safety and Environmental Considerations: utilizing the Dumas method, the NDA 702 eliminates the need for hazardous chemicals used in traditional methods like Kjeldahl, enhancing lab safety and reducing environmental impact.

➤ Operational Efficiency: fully automated operation minimizes the need for constant operator supervision, maximizing instrument utilization and minimizing downtime.

Flexibility and Versatility: compatible with both helium and argon as carrier gases, the NDA 702 accommodates a wide range of sample types, from solid grains to semi-solids and liquids.

Accuracy and Reliability: achieves the lowest limit of detection (0.001 mgN with helium) and high reproducibility (RSD < 0.5%), ensuring precise and consistent results critical for maintaining product quality and meeting regulatory requirements.

Integration with VELP Ermes Cloud Platform

The NDA 702 is integrated with the VELP Ermes cloud platform, providing additional benefits:
  • Remote Monitoring and Control: this enables Sedamyl to monitor instrument performance and manage operations remotely, enhancing operational flexibility and efficiency.
  • Timely Support and Maintenance: facilitates immediate access to technical support and maintenance services, ensuring prompt resolution of issues and minimal downtime.

"We cannot overlook the importance of the VELP Ermes cloud platform among all these benefits. We use it extensively to control the instrument when we are not in the lab and handle emergencies promptly. Additionally, it allows us to receive timely support from the VELP technical team, which is another crucial aspect that strengthens our trust in this company."
 
Manuela Pipitone, Sedamyl UK Lab Quality Manager
 

By leveraging the VELP NDA 702, Sedamyl not only enhances its analytical capabilities but also achieves significant competitive advantages in terms of productivity, safety, efficiency, and accuracy. This enables Sedamyl to uphold its commitment to delivering high-quality products and tailored solutions to meet the evolving needs of its customers across various industries.
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